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Tunnelling

Morgan Est Tunnelling Services is the UK’s leading company for the engineering and construction of tunnels for the water, transport and energy sectors.

Our projects

Since 2000 we have completed several landmark projects including:

The Channel Tunnel Rail Link tunnel beneath the North Downs in Kent, using sprayed concrete to provide the primary support lining

14km of road, rail and storm drainage tunnels associated with Heathrow Terminal 5, using precast tunnel linings and sprayed concrete linings

• The pedestrian tunnels on the King's Cross Station Redevelopment scheme, linking the Northern, Piccadilly and Victoria underground lines. These tunnels were constructed using sprayed concrete methods

10km of 3m diameter cable tunnel for National Grid, constructed using precast concrete segmental linings

20km of major water-related tunnels for Northern Ireland Water and Thames Water constructed as segmental tunnels and pipejacking 

You can read more detailed project summaries in the case studies below.

Our design capability 

Tunnelling design is provided by Underground Professional Services, an in-house design team involved at all phases of the project.

Integration of design with construction has helped Morgan Est develop a reputation for innovation and value engineering. Production and engineering personnel work together to ensure that safety, buildability, quality and environmental considerations are incorporated into the design process to reduce identified risks to the lowest possible level.

Segmental tunnel linings are designed and manufactured in-house at the Ridham precast concrete factory near Sittingbourne in Kent.

A modern fleet of tunnelling equipment is maintained from our depot at Swynnerton. The fleet includes a range of 11 Lovat Earth Pressure Balance (EPB) machines, two Dosco roadheader shields and four Iseki slurry Tunnel Boring Machines. These, and all associated back-up plant, are managed and supported by a team of mechanical and electrical specialists.

Case Studies

Belfast Sewers Project

Belfast Sewers Project

Design, construction and mechanical and electrical support for a new stormwater sewerage system and Terminal Pumping Station for Belfast.

Croydon Cable Tunnel

Croydon Cable Tunnel

Construction of a 10km long, 3m diameter tunnel for 400kv cables and all associated mechanical and electrical works.

»  More Case Studies